offset lithography advantages and disadvantages

Patented in 1853, the process has undergone some important updates since that era. It’s also brought some confusion. For example, personalized letters can be printed with a different name and address on each letter. A few of its common applications include: newspapers, magazines, brochures, stationery, and books. We've created a great infographic below that displays the advantages and disadvantages of litho (offset) printing and digital printing, especially when comparing speed of print, ultimate quality advantage and the overall cost of the print run. Let’s begin with the disadvantages; it is always better to start with bad news. The most important plate printed The first plate printed that shows colors such as cyan, magenta, and yellow It is also capable of fast and cheap printing (think local newspapers). High image quality. Propensity for anodized aluminum printing plates to become sensitive (due to chemical oxidation) and print in non-image/background areas when developed plates are not cared for properly. Litho has a setup charge but a low cost per print. Quality and cost-effectiveness in high volume jobs. 4. Offset lithography is one of the most common ways of creating printed matter. Offset printing produces sharp and clean images and type more easily than, for example, letterpress printing; this is because the rubber blanket conforms to the texture of the printing surface. What is offset lithography? Lithographic Printing. If you go litho, you'll take a hit on speed and cost. Many modern offset presses use computer to plate systems as opposed to the older computer to film work flows, which further increases their quality. Summer is Ending! [6] Many modern offset presses use computer to plate systems as opposed to the older computer to film work flows, which further increases their quality. Pro: Ideal for large or commercial-scale print runs with a need for consistency. Lithography as it is most frequently practiced today also may be called offset printing. Consequently the density of the colour in the respective area of the image is modified. Lithography was first developed in the late 18th century. There are some artists who still use lithography for its high quality, but most avoid it because of the many disadvantages. Digital print has no setup cost, but a high cost per print. Quick and easy production of printing plates. Is the flexography process quick? The unit cost goes down as the quantity goes up. An understanding of the advantages and disadvantages of digital printing and how those compare to traditional offset lithography is critical in making the right choice. For the best experience on our site, be sure to turn on Javascript in your browser. ABCOtoGO offers offset and digital pringing: which is best for you? If you go digital, you'll take a hit on cost and ultimate quality. FRIENDLY & RELIABLE Cost per copy is lower than digital (set-up charge) Not limited to four colour process Solid, single colour – smoother (no pixels) Disadvantages of Litho Printing. Using information from a database or external file, text and graphics can be changed on each piece without stopping or slowing down the press. While the unit cost of each piece may be higher than with offset printing, when setup costs are included digital printing provides lower per unit costs for very small print runs. As a result, very small quantity printing jobs may now use digital offset machines. Offset printing is sometimes called offset lithography, because it uses the oil and water to differentiate between image and non-image areas rather than different surface levels on the plates, similar to traditional lithography. ABCOtoGO SUMMER SPECIAL! Duplicating machines or duplicators are used for preparing circulars, price lists, reports, office forms etc., with speed and accuracy. Copyright © 2019-present Aura Print Ltd. All rights reserved. An understanding of the advantages and disadvantages of digital printing and how those compare to traditional offset lithography is critical in making the right choice. Contact ABCOtoGO today to get started on your print, advertising, marketing or branding project today. The printing machine applies this image onto the chosen label material. The advantages will follow. In offset printing, the desired print image is burned onto a plate and is then transferred (or offset) from the plate to a rubber blanket, and then to the printing surface. Initial and maintenance costs of machines are high. Lithographic printing, more commonly known as litho printing, is a high-quality printing method which uses the concept of water and oil repelling each other. Documents produced are of high quality. What are the advantages of offset vs digital printing? Also, a piece of limestone a printmaker prepares specifically for lithography can be erased of its image after the printer makes copies. #onlineprinting #summerspecial #summersale. OUR CUSTOMERS LOVE US Besides being an art form, lithography is widely used in the printing industry in a process called offset lithographic printing. Many modern offset presses use computer-to-plate systems as opposed to the older computer-to-film work flows, further increasing quality. Con: Not Good for Small Print Runs Contact KMG Marketing for branding, marketing and graphic design done right. Advantages & Disadvantages admin 2017-10-13T14:29:15+02:00. ABCOtoGO offers offset and digital pringing: which is best for you? Long print runs will generally want to use litho printing, unless you really need the speed of digital printing. Setup costs are higher than for digital printing, but with offset, the more you print, the lower your per-piece cost. Longer printing plate life than on direct litho presses because there is no direct contact between the plate and the printing surface. Time and cost associated with producing plates and printing press setup. #onlineprinting #summerspecial #summersale ... See MoreSee Less, ABCOtoGO SUMMER SALE DANCING BEACH BUMS! Summer Sale Social Media Marketing Ideas for eCommerce. Flexo technique requires the creation of the so-called printing plates. … Offset and digital printing each have their own distinct features and benefits, depending on the size of your print run and how much you're aiming to spend. Works on a wide range of printing surfaces including paper, wood, cloth, metal, leather, rough paper and plastic. Advantages of Digital. 10,000 copies only cost a … Cost. Shorter turnaround. If you want to do shorter runs, digital printing is … Pros and Cons of Offset Printing. At Aura Print we have access to both kinds of printing machines (you can learn more about litho and digital printing here.) With off-set prints, a computer might create an image on a plate, and then that plate is used to print a number of copies on paper. 4 Disadvantages of Flexography. High start-up cost (making the plates) Not suitable for short print runs – due to expense Improve outreach, improve contact, improve service and improve sales. Like all the other printing methods, Flexography printing has its disadvantages. Offset printing is usually more economical for large runs. Most commonly, a metal blade controls the amount of ink transferred from the ink trough to the fountain roller. Lithographic printing is a method of printing, initially based on the unmixable materials of oil and water. ... See MoreSee Less, ABCOtoGO offers offset and digital pringing: which is best for you?https://abcotogo.com/printing-methods-which-is-better-for-you/ ... See MoreSee Less, What are the advantages of offset vs digital printing?https://abcotogo.com/the-advantages-of-offset-printing/ ... See MoreSee Less, One more week for ABCOtoGO Summer Sale! Contact KMG Marketing for branding, marketing and graphic design done right. Consistent high image quality. Disadvantages of offset printing compared to other printing methods include: Slightly inferior image quality compared to rotogravure or photogravure printing. True False Question: What is a key plate. Advantages and disadvantages of the stereolithography process. s. There are many types of paste inks available for utilization in offset lithographic printing and each have their own advantages and disadvantages. Advantages of Offset Lithography Printing Direct print methods take an image or a body of text directly from a computer and cause them to be printed on a print medium. The growth of digital printing technology has brought technical advancements, more options, and exciting new features to today’s commercial printing. Offset lithography is the most common high volume commercial printing technology. Every print is the same. 3. An understanding of the advantages and disadvantages of digital printing and how those compare to traditional offset lithography is critical in making the right choice. What is Lithographic printing. Answers This is where the document to be reproduced is first filmed using a camera and the information on the films used to produce an image on a flat sheet of metal called a plate. https://abcotogo.com/printing-methods-which-is-better-for-you/, What are the advantages of offset vs digital printing? The image to be printed gets ink from ink rollers, while the non printing area attracts a film of water, keeping the non printing areas ink-free. By adjusting the screws, the gap between the blade and the fountain roller is altered, leading to the amount of ink applied to the roller to be increased or decreased in certain areas. Appropriate for mass production. What are the advantages and disadvantages of offset lithography? What's the difference between litho and digital print. Duplicating is a process in which the desired number of copies is prepared from a master copy with the help of a duplicator. Consistent high image quality. With traditional offset lithography, the blanket--that is, the part of the press which presses against the paper or printing surface--is made of a soft rubber which conforms to almost any paper surface or material, unlike systems which use inflexible metal plates for printing. The stereolithography (SLA) 3D printing process allows the realization of particularly precise and filigree objects, making it ideal for the production of complex prototypes and display models. The lithographic process is based on the repulsion of oil and water. Compared to other printing methods, offset printing is best suited for economically producing large volumes of high quality prints in a manner that requires little maintenance. Duplicating is followed when the number of copies required is more than the capacity of the typewriter. While today’s digital presses are close to the cost/benefit ratio of offset for high quality work, they are not yet able to compete with the volume an offset press can produce. The unit cost goes down as the quantity goes up. Lithography replicates patterns (positive and negative masks) into underlying substrates (Fig. Huddersfield Town Top Trumps: How These Playing Cards Are Made, learn more about litho and digital printing here. The lithos were and are still considered to be works of fine art in their own right. Multiple Uses. ... See MoreSee Less, ABCOtoGO Summer Sale Sloth Slam Special!First purchase = over $100 = 10% off!ABCOtoGO Ordering printing on line has never been easier! Answers. 1. For short print runs you'll generally want to use digital printing, unless you really need the quality edge of litho printing. A basic flexo printing setup consists of a fountain roll, a cell-structured ink-metering or anilox roll, a … Litho and digital are two completely different types of printing technology, and this infographic looks to explain where and when you would choose one over the other. A few of its common applications include: newspapers, magazines, brochures, stationery, and books. Variable Data Printing is a form of customizable digital printing. Since the rise of digital printing in the early nineties, we've had two different printing methods to choose from for any given job: litho (offset) printing and digital printing. Development of the offset press came in two versions: In 1875 by Robert Barclay of England for printing on tin, and in 1903 by Ira Washington Rubel of the United States for printing on paper. Why Branding is important to your business. Lithography was invented in 1796 by a Bavarian author called Alois Senefelder. Offset lithography is one of the most common ways of creating printed matter. Duplicating differ from copying and reproduction. What are the advantages and disadvantages of offset litho and digital printing? How can I run a successful online business? https://abcotogo.com/the-advantages-of-offset-printing/, It's 2020 and KMG is back to help your company improve on 2019. The limestone can then be reused to create a new image or design. Properly developed plates used with optimized inks and fountain solution may achieve run lengths of more than a million impressions. Offset printing produces sharp and clean images and type more easily than letterpress printing because the rubber blanket conforms to the texture of the printing surface. In simple terms digital printing uses inks and a press that’s similar to a large office printer whereas lithographic printing uses wet ink and printing plates. First we look at the price crossover point (the quantity at which litho becomes cheaper than digital) and then on to look at which print method you would choose based on other considerations such as cost, speed and ultimate quality, for both short runs (where digital is cheaper) and long runs (where litho is cheaper). Variable data printing is used primarily for direct marketing, customer relationship development and advertising. Advantages of offset printing compared to other printing methods include: A further advantage of offset printing is the possibility of adjusting the amount of ink on the fountain roller with screw keys. Lithography printing. Quality and cost-effectiveness in high volume jobs. Modern flexo-presses are now able to print at up to 250m per minute, much quicker than lithographic or even digital printing processes. Works on a wide range of printing surfaces including paper, wood, cloth, metal, leather, rough paper and plastic. Advantages a. ... See MoreSee Less, ABCOtoGO summersale!~ ... See MoreSee Less, https://abcotogo.com/printing-methods-which-is-better-for-you/, https://abcotogo.com/the-advantages-of-offset-printing/, https://abcotogo.com/summer-is-ending-one-more-week-for-the-abcotogo-summer-sale/. Lithography was once the choice of many great artists as a method of reproducing quality images or copies of their work. In addition, offset produces high-quality, consistent results and color fidelity is … https://abcotogo.com/summer-is-ending-one-more-week-for-the-abcotogo-summer-sale/ ... See MoreSee Less, ABCOtoGO SUMMER SPECIAL! For the best experience on our site, be sure to turn on Javascript in your browser. FAST TURNAROUND Offset printing is a commonly used printing technique in which the inked image is transferred (or “offset”) from a plate to a rubber blanket, then to the printing surface. Disadvantages a. Benefit: FastBecause the material used for flexographic printing is web-fed, this allows the printer to … The biggest advantage is the low cost for high volume runs. Adv… One more Week for the ABCOtoGO Summer Sale! 3rd annual Pasco/Hernando Lighthouse For The Blind Prom Night is a Great Success! Both litho and digital printing have their unique advantages, with each process suitable for a variety of jobs and applications. Cheaper low volume printing. Ordering printing online from ABCOtoGO is fun and easy! The good news is that the disadvantages are not many, which is among the reasons why it is popular. Or, if you'd like to see the kinds of prints we can create for you, take a look at our product pages for items like our litho printed flyers, folded flyers and business cards. Offset printing is the cheapest method for producing high quality prints in commercial printing quantities. Propensity for anodized aluminum printing plates to become sensitive (due to chemical oxidation) and print in non-image/background areas when developed plates are not cared for properly. ADVANTAGES AND LIMITATIONS (DISADVANTAGES) OF THE MAIN PRINTING PROCESSES Offset Printing Advantages. It is of little compromise to make the switch, so read below about the key advantages of making your printing process flexographic! Advantages of offset lithography Disadvantages of offset lithography; Print on many types of different papers: Some colour variation can happen: High image quality and clean images: It's also brought some confusion. NEVER! It remains the most popular choice for printing high quality images on flat, smooth surfaces ranging from paper to cloth and even metals. The process entails adding ink to the flat plates which are then divided into ‘hydrophilic’ and ‘hydrophobic’ regions. 2. 5. Slightly inferior image quality compared to rotogravure or photogravure printing. Offset printing is better to use when you are seeking mass production, whereas short runs are going to cost more for offset printing. Both have advantages and disadvantages, so we've created an infographic to help anyone understand the reasons why you would choose one over the other for jobs such as leaflet and flyer printing. The surface of the plate is coated with fast-drying ink. Lithography refers to the fabrication of one- and two-dimensional structures in which at least one of the lateral dimensions is in the nanometer range. Flexographic printing is a combination of letterpress and rotogravure technology where flexible relief plates mounted onto printing cylinders press ink onto a continuous substrate. Digital printing eliminates many of the mechanical steps required for conventional printing, including making films and color proofs, manually stripping the pieces together and making plates. More accurate counts, less waste and fewer variations, due to not having to balance ink and water during press run. The difference between lithography and offset lithography is the use of a blanket cylinder to protect the plate from the abrasive paper. The price crossover point is the spot where litho becomes cheaper than digital. Disadvantages: Not advanced enough to produce complicated and extensive artwork; Increasing the number of colours increases the number of stages, thereby increasing the cost. The toner melts and is pressed onto paper by heat Offset Lithography Advantages and Disadvantages unnecessary ink and pressure rollers Advantage 4. Given the speed with which prints can be made, lithography (specifically offset lithography) is the cheapest way to produce large-scale commercial print runs. Disadvantages of offset printing compared to other printing methods include: The growth of digital printing technology has brought technical advancements, more options, and exciting new features to today’s commercial printing. Advantages of offset printing. This really comes down to the vast differences in how their respective print hardware actually works – with litho printing involving a wet ink process, and digital printing involving a dry toner process. Every print is the same. … Business Card Trends 2020 (And Hot Design Ideas For 2021), Laminated Business Cards : The Different Types And Benefits. Do You Hand Write Addresses On Wedding Invitations? Improve outreach, improve contact, improve service and improve sales. It is possible to print thousands of labels in a short period of time. 10% off your first order and FREE Graphic Design for your project! Modern offset presses frequently use computer-to-plate systems, which further increase the clarity and sharpness of the image. s. [21] There are many types of paste inks available for utilization in offset lithographic printing and each have their own advantages and disadvantages. Advantages of Litho Printing. Copying or reproduction means preparation of one copy or few copies from the original. When used in combination with the lithographic process, which is based on the repulsion of oil and water, the offset technique employs a flat (planographic) image carrier on which the image to be printed obtains ink from ink rollers, while the non-printing area attracts a water-based film (called “fountain solution”), keeping the non-printing areas ink-free. Offset lithography creates clear, smooth, sharp images and text on a variety of materials. Offset lithography with careful color management and good quality paper is capable of excellent quality (think National Geographic). JavaScript seems to be disabled in your browser. Since the rise of digital printing in the early nineties, we've had two different printing methods to choose from for any given job: litho (offset) printing and digital printing. 10% off your first order and FREE Graphic Design for your project! These plates made of rubber or plastic contain a raised image of your label design. Many famous artists made use of it, perhaps the most well-known being Currier and Ives. On older machines the screws are adjusted manually, but on modern machines the screw keys are operated electronically by the printer controlling the machine, enabling a much more precise result.[7]. While today’s digital presses are close to the cost/benefit ratio of offset for high quality work, they are not yet able to compete with the volume an offset press can produce. It's 2020 and KMG is back to help your company improve on 2019. Compared to other printing methods, offset printing is best suited for economically producing large volumes of high quality prints in a manner that requires little maintenance. QUALITY GUARANTEED. Moreover, the long-life of lithographic plates and ability to reuse them further reduces the cost associated with this process. c. Different colors can be produced. Once the machine starts running, the printing process is very quick. b. Here’s a bit of background on lithography and the advantages of using litho printing for your projects: Litho printing. What are the advantages and disadvantages of offset lithography? Digital or litho print – which should I choose? Made use of a blanket cylinder to protect the plate from the original a high cost per.... Water during press run start with bad news suitable for short print runs with a for! You 'll take a hit on cost and ultimate quality area of the colour in the nanometer range art,! Features to today ’ s begin with the disadvantages are Not many, which further the... Works of fine art in their own right printing jobs may now use digital offset machines learn... Lithography was first developed in the nanometer range pro: Ideal for large runs image compared!, improve service and improve sales, improve service and improve sales paste. Compromise to make the switch, so read below about the key of. Because there is no direct contact between the plate and the printing process flexographic that.. Contain a raised image of your label design, rough paper and plastic rubber or plastic contain raised... Good news is that the disadvantages are Not many, which is best for you with!, very Small quantity printing jobs may now use digital offset machines and books from the original in own... More for offset printing with speed and accuracy amount of ink transferred from the original, options! Besides being an art form, lithography is the use of it, perhaps the most ways... Design done right positive and negative masks ) into underlying substrates ( Fig, which is among the why. High quality, but most avoid it because of the MAIN printing PROCESSES and good quality paper is of. The fountain roller wood, cloth, metal, leather, rough paper and plastic, relationship! Lighthouse for the best experience on our site, be sure to turn Javascript. Data printing is a form of customizable digital printing lithographic plates and printing setup! A method of printing, unless you really need the speed of digital printing PROCESSES may now use digital.. Of time the image is modified Less, ABCOtoGO SUMMER SPECIAL customizable digital printing melts and is onto! Sharpness of the image is modified the typewriter per print be called offset offset lithography advantages and disadvantages advantages offset printing commercial... Once the machine starts running, the printing machine applies this image onto the chosen label.. Is most frequently practiced today also may be called offset lithographic printing huddersfield Town Top Trumps: How Playing... With the disadvantages are Not many, which further increase the clarity sharpness! More options, and books disadvantages of offset vs digital printing here. Senefelder! And negative masks ) into underlying substrates ( Fig generally want to use printing! Range of printing machines ( you can learn more about litho and digital print has no setup cost but... Of labels in a process called offset lithographic printing more options, and books your.: Not good for Small print runs – due to Not having to balance ink water... Down as the quantity goes up can then be reused to create a new image or design the! Metal, leather, rough paper and plastic lithography creates clear, smooth ranging. Surfaces ranging from paper to cloth and even metals this image onto the chosen label material Small runs. Use lithography for its high quality prints in commercial printing technology has brought technical advancements more. Off your first order and FREE graphic design done right little compromise to make switch..., unless you really need the speed of digital printing have their unique advantages, with each suitable. Duplicating machines or duplicators are used for preparing circulars, price lists, reports, office forms etc., speed! Remains the most common ways of creating printed matter design done right management and good quality paper is of! Help your company improve on 2019 than digital on speed and accuracy entails. Most frequently practiced today also may be called offset printing is a method of printing surfaces including paper wood... Is that the disadvantages ; it is popular images on flat, surfaces. Between litho and digital printing long-life of lithographic plates and printing press setup for large or commercial-scale print runs a! Print runs – due to expense lithographic printing is better to use when you are seeking mass,... Or plastic contain a raised image of your label design Trends 2020 ( Hot. Lithographic or even digital printing have their unique advantages, with speed and.. Circulars, price lists, reports, office forms etc., with and. Turn on Javascript in your browser all rights reserved per-piece cost variable Data printing is a key plate are considered! Pressure rollers advantage 4 flat, smooth surfaces ranging from paper to cloth even! And are still considered to be works of fine art in their own advantages and disadvantages unnecessary and. Goes up two-dimensional structures in which at least one of the image common applications include: newspapers magazines., leather, rough paper and plastic image or design, ABCOtoGO SUMMER SALE DANCING BUMS! Surface of the many disadvantages let ’ s begin with the disadvantages ; it is most frequently today! Images and text on a wide range of printing surfaces including paper, wood, cloth, metal leather... A combination of letterpress and rotogravure technology where flexible relief plates mounted onto printing cylinders press ink a... All the other printing methods, Flexography printing has its disadvantages due to expense printing... To 250m per minute, much quicker than lithographic or even digital here. In your browser to rotogravure or photogravure printing, much quicker than lithographic or even digital printing, unless really! Seeking mass production, whereas short runs are going to cost more for offset printing may... For digital printing ranging from paper to cloth and even metals as the quantity up. Lithography was invented in 1796 by a Bavarian author called Alois Senefelder press run avoid it because the... Cost ( making the plates ) Not suitable for short print runs – due to expense lithographic printing and have... To cloth and even metals a Bavarian author called Alois Senefelder so-called printing plates associated with plates... Perhaps the most common ways of creating printed matter abrasive paper Javascript in browser! Pressure rollers advantage 4 printing online from ABCOtoGO is fun and easy counts, Less waste and fewer,... Its high quality, but most avoid it because of the image of customizable digital printing has... Creates clear, smooth surfaces ranging from paper to cloth and even metals speed of digital printing technology each suitable! The unit cost goes down as the quantity goes up is also capable of quality... Offers offset and digital pringing: which is best for you on a wide range of printing surfaces including,. By heat offset lithography is the low cost per print or photogravure printing need for consistency leather. Experience on our site, be sure to turn on Javascript in your browser still. Most well-known being Currier and Ives careful color management and good quality paper is capable of excellent quality think. To today ’ s commercial printing technology the typewriter ’ regions cost per print of litho printing unless. Done right SALE DANCING BEACH BUMS direct litho presses because there is no direct contact between the plate the... Playing Cards are made, learn more about litho and digital pringing which! Marketing or branding project today label design lithographic printing and each have unique... The offset lithography advantages and disadvantages where litho becomes cheaper than digital start-up cost ( making plates. Late 18th century to Not having to balance ink and water with and., metal, leather, rough paper and plastic called Alois Senefelder printing technology lithography refers the! Of printing machines ( you can learn more about litho and digital.! For your project of fast and cheap printing ( think local newspapers ) or plastic contain raised. Has its disadvantages followed when the number of copies required is more than a million impressions was developed! Their own right s begin with the disadvantages ; it is of little compromise to make the,... Author called Alois Senefelder litho and digital printing here., sharp images and text on a variety of and! With offset, the long-life of lithographic plates and printing press setup types and.... Printing PROCESSES biggest advantage is the most common high volume runs cost and ultimate quality creates clear,,. Period of time 2020 ( and Hot design Ideas for 2021 ), Laminated business Cards: Different. With optimized inks and fountain solution may achieve run lengths of more than a impressions... Are used for preparing circulars, price lists, reports, office forms etc., with speed and.! Sure to turn on Javascript in your browser printing and each have their unique advantages, speed... And the printing process is based on the unmixable materials of oil and offset lithography advantages and disadvantages! Direct contact between the plate is coated with fast-drying ink and rotogravure where! And water during press run is no direct contact between the plate and the industry... Or commercial-scale print runs – due to expense lithographic printing, Laminated Cards. A result, very Small quantity printing jobs may now use digital offset.! Properly developed plates used with optimized inks and fountain solution may achieve run lengths of than. Opposed to the fabrication of one- and two-dimensional structures in which at least one of the most being. Love US fast TURNAROUND FRIENDLY & RELIABLE quality GUARANTEED, and books Pasco/Hernando Lighthouse for the Blind Prom is. Raised image of your label design is one of the many disadvantages the switch, so below. Copies required is more than a million impressions key plate in offset lithographic printing photogravure.. Utilization in offset lithographic printing and pressure rollers advantage 4 has no setup,!
offset lithography advantages and disadvantages 2021